Toyota Books
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Toyota Production System by Taiichi Ohno.Review Date: 2008-09-30
... Review Date: 2008-09-01
So be careful when buying a book from here.
Toyota Production SystemReview Date: 2008-02-08
Toyota Production SystemReview Date: 2007-12-13
Great tool for understanding basics and roots of TPS
The source material on TPS but sadly disappointingReview Date: 2007-11-04

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Building people before building cars!Review Date: 2008-06-27
Learning items are for example:
- what is lean culture and what is the impact on business
- how to hire/select/train people and what to train
- people and organisation as work teams, team leader. But also visual management and the role of management
- HR processes including Hoshin Kanri
and so on.
This book again cannot bring you anything unless
- you have read The Toyota Way, The Toyota Way Fieldbook, Learning to see, Kaizen (Imai) and ...
- and most important, you have to be active in finding your own lean path in your organisation for at least a couple of years.
If you only read this book in your chair within practical experience, it is all time lost.
If you read it, because you are struggling within your organisation with very real issues, then this book will become alive. This is a book (as The Toyota Way is) that will be a good friend on your journey to Lean (but this friend will also ask attention and you will have to invest time for him!).
The Toyota Culture is greatReview Date: 2008-06-05
This is a very good book for understanding. It gives you the vision and what your organization could be. Toyota has an advantage over most compnaies because their new places do not have a legacy culture that needs to change. That is a much bigger challenge than Toyota has. You need the vision and understanding of "Why they do it" and it can fule your improvement. Hat's off to Jeff and mike.
John Casey
Essential reading for safety mangers tooReview Date: 2008-05-31
Essential reading if you want to sustain Lean ImprovementsReview Date: 2008-03-07
Another great Toyota book from LikerReview Date: 2008-06-22
Toyota Culture mainly covers HR practices and related policies. It describes this as "the people value stream". How does Toyota hire and train people (the detailed training processes are described in Toyota Talent). How do they grow inside the company. How does Toyota work with the local communities.
The book is separated in five parts:
- What is Toyota Culture?
- The Quality People Value Stream
- People Supporting Process
- Organizational Supporting Processes
- Learning from Toyota
The first part is some-of an introduction. It explores what "company culture" means by referring to the work of Ed Schein. Then it introduces "the people value-stream" which the rest of the book is organized around. Part 2 is about the value stream itself while part 3 and 4 are the supporting processes of the people value stream.
Part 2 talks about how Toyota does hiring and how they grow the people within the company. It starts with the hiring and from there onto the training part (which had some duplication with Toyota Talent) and then moved into problem solving, one of the essential parts of the Toyota culture. It ends with how Toyota builds its image and works with the local communities to improve the life of its employees.
The third part starts by looking at the Toyota organizational structure, work teams and the team leader role. From there it moves to safe workplaces and how the standard problem solving is also applied to workplace safety problems. The last 2 chapters are about visual management and servant leadership. How management acts as servants and teachers to the workers, enabling the value-added work.
The fourth part looks at organizational supporting processes and especially HR processes. Toyota still want people to have a job for life, even though this is not common outside Japan. It talks about how Toyota deals with ups and downs in resourcing and moves to HR policies and rewarding policies (an very interesting chapter!). Chapter 15 is a short introduction to Hoshin Kanri.
The last part is about learning from Toyota, the "what can you do" part which many books end with. The first two chapters describes a couple of Toyota Way implementations within Toyota itself, to try to learn from that. The last chapter (probably the best) looks at lean implementations and wonders why they fail. It tries to find general change recommendations to try to learn from Toyota while creating your own company culture.
Parts of the book were extremely good and, at other times, parts of the book were somewhat long and boring. I'd give it 4.5 stars if I had that possibility and decided to go to 5 stars since I felt the last chapter was really very good.
A couple of things that I didn't like. Most of the book talks about Toyota in the US and seldom talks about the Toyota culture in Japan. It's obvious the authors are most familiar with the Toyota US situation. Also, most of the book still has a manufacturing focus. There is very little about other functions (e.g. product development) within the book itself. The culture in the different functions is probably similar, but will also have differences. Things like organizational structures and teamwork will be different in the different functions and thats not covered.
All in all, another great Toyota book. Highly recommended for people who are interested in how Toyota works and why. I wouldn't recommend it as your first Toyota book, I'd probably then start with the Toyota Way book and move to this one after that.


A book that distinguishes itself from the others!Review Date: 2007-09-20
Great pocket guide on LeanReview Date: 2007-08-12
Going Beyond Typical Lean MaterialsReview Date: 2006-09-07
The Best Lean Book Out ThereReview Date: 2006-08-30
Continuous Improvement Coordinator, BA Systems, Inc.
A Good Collection of Lean ToolsReview Date: 2007-01-17


Excellent, futher evidence why lean is so hard to copyReview Date: 2008-06-17
Some concepts are likely to be unpopular and/or counterintuitive, such as scolding subordinates in front of others or most people are wrong 30-40% of the time. As such, this book is not for beginners or junior associates to lean thinking and the Toyota Production System.
Pro:
-Covers a wide range of management topics that are applicable to just about any gemba, not just lean or factory environments
-Shares logic behind philosophies, handy as well as interesting
-Excellent translation, reads/flows well, with footnotes that explain interesting nuances that would only be understood if you were Japanese or if you were very familiar with the language and culture
-Hardcover of high quality... has weathered my handling well
Con:
-Expensive book given that it is so short (about 130 pages) and many pages between chapters contain 50% white space
Nuetral:
-As a narrative turned text, there's only one simple illustration (in the Sakkaku chapter I think) and no photos.
-Also the index could possibly be improved (e.g kaiaku, sakkaku, the individual Japanese elements of 5S, etc. missing). Perhaps a listing of all terms and their definitions would be a handy reference, but in all fairness to Mr. Ohno and Mr. Miller, I do not think this book is for beginners and does not affect the quality of the book or its message.
Bottom line: the text is insightful and interesting, highly recommended. It was intriguing to read how things such as SMED came about, in Ohno's own words. I like to think that the book's simplicity/brevity will force me to think deeply about what I want/need to do and to seek my own answers and not those of others, focusing on the basic principles and building from there.
Not suitable for beginnersReview Date: 2008-04-28
However,I suppose that Ohno-san would not like to be a hero or a white knight. This is not lean thinking, where the real hero's are those who add real value to the endcustomer.
So, this book is of no help if you have not yet experienced by yourself what lean is or could be. Only when you experienced the long road to lean horizons, you can appreciate the thinkings and concerns of this man. This book will help you to reflect more deeply on problems and solutions. It will make it clear that lean is not an endpoint but a resentless never-ending marathon. Enjoy and suffer!
Maybe better than "Toyota Production System"Review Date: 2007-10-22
Taiichi Ohno's workplace management used to be pretty hard to get, but John Miller re-translated and re-published it so now it's available for a larger audience. The book contains content from some spoken interviews, so that makes it somewhat strange to read, at least in the beginning, but makes it actually nice.
This small book actually contains 38 chapters or which every one is one or two pages. Some of the chapters are extremely insightful in the way of thinking Taiichi Ohno used when thinking up ideas for the Toyota Production System. In this review I won't be able to go over all, so just highlight some point I really liked and remembered:
- Misconceptions Hidden within Common Sense explains that common sense is often actually not the right way of thinking and that you should follow your uncommon sense and try to think outside the accepted standard way of thinking (common sense)
- In "Wasted motion is not work" he explains that people make a mistake by thinking that "being at work" or "moving" you are actually "working". People ought to separate these so that they can improve their actual work.
- He makes strong points to make sure you make a difference between machine time and person time. If the machine is running then that's machine time and the person who is operating the machine can then do something different.
- In "Pitfall of cost calculations" he tries to show that you can prove whatever with cost calculations and that thats probably not the right way to make the decisions.
These are just examples of the huge amount of wisdom written in this small book. It's absolutely recommended and one of the books that I will re-read again and again to refresh my memory.
An absolute must.
Management ClassicReview Date: 2007-07-11
Workplace Management has earned a place among my favorite management books. I highly recommend it. It is packed with information. As a few rare management books do, this book is one that will reward reading and re-rereading and re-reading to get more and more understanding as you grow as a manager.
The translator has an excellent blog on lean manufacturing and has a series of very useful posts on this book - www.gembapantarei.com A visit there will let you know if you want to buy the book (and I think you will if you want to improve your understanding of management).
A must for the lean libraryReview Date: 2007-05-08

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Should have bought a Chilton ManualReview Date: 2008-10-08
An in-depth reference of the carReview Date: 2008-10-06
If you want to hack your car this is full of useful information about the stock configuration.
If you are like me and just curious about how your car works and paranoid enough to feel an obligation to know how your car works (beyond the marketing material) this book may be overkill, but all other books outside the toyota official manual (that I've seen) fall short.
The presentation of information is logically organized and I find it's usually easy to find information I'm interested in.
Incredible detail, very clear descriptions for diagnosis & repairsReview Date: 2008-09-29
Best Prius Manual On the MarketReview Date: 2008-06-26
AFFORDABLE user friendly repair manualReview Date: 2008-07-31
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Excellent read!!!Review Date: 2007-06-15
Toyota Production system (TPS)Review Date: 2002-03-30
I thought the book was a facinating readReview Date: 1999-03-10
This book is loaded with the history of Toyota.Review Date: 1997-11-13

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Success through suppliersReview Date: 2003-01-17
In the early half of the last century it was possible to go to the countryside for a picnic in a Ford Model T car, disassemble and reassemble it with a simple wrench and drive back home in the evening. Today we need computers to diagnose even a simple problem under the hood of cars tailor made to suit individual needs. Given the increase in complexity, explosion of technology and customer preferences, it is impossible for a single firm to ever think of manufacturing even half the components. (River Rouge will be remembered in history as the most ambitious plan of an automotive giant to make all parts of the automobile - including steel and timber from within the company. At best a fairy tale for kids of the twenty first century!).
This book is the summary of an excellent research study of the automobile industry in the 1990's with focus on Toyota and Chrysler. These companies have significantly different "governance structure" (the proportion of parts made in-house, procured from partner firms, and from arms'-length suppliers) from their competitors- GM and Ford. The firms that have a higher proportion of parts that are bought from partner suppliers have a clear edge over competitors that use arm's-length suppliers for the same parts. Extensive data has been collected, analyzed and tested to substantiate the statements made in the text.
Three characteristics that distinguish between partner suppliers from arm's length suppliers- Dedicated asset investments, Knowledge sharing routines and Inter-firm trust form the virtuous triangle that make these partnerships succeed. The results of such partnerships show clearly in tangible terms - Higher profitability per vehicle, better quality, faster time to market, and more new models for customers; the key parameters that enable Toyota and Chrysler to drive at top speed. "It 's not the big that eat the small but it's the fast that eat the slow".
Taking lessons from Toyota, Chrysler adopts concrete programs to consolidate its suppliers, integrate and partner with them to deliver higher value at lower cost to the customer.
Though this research is restricted to the automobile industry, the fundamental principles of "extended enterprise" can be extended across industries.
Highly recommended for all managers and a must read for those working in procurement processes. Next time your supplier drops in, think of this book and start a new relationship.
A MasterpieceReview Date: 2001-04-07
Highly Recomended!Review Date: 2001-03-23


This is the book!Review Date: 2005-02-06
This is a GREAT Book!Review Date: 2004-07-22
I would highly recommend this book!
Management should wake up and read this book-now!Review Date: 2004-07-10
These authors have obviously been in the trenches and understand what most of us go through as we try to implement this process. There is great advice and hard-hitting commentary on why companies are failing to get the full benefits of Lean. Check out the Lean Math Chapter where Offshore Outsourcing is compared to a Lean alternative.
Executives and managers have a huge responsibility and they are not (from what I exerience) living up to it. The authors explain why engagement is critical as well as commitment. Management should read this book and then ask themselves a lot of tough questions. Also, the whole discussion on education and institutionalization is right on the money.
This book shows why you need to change and how to do it. It focuses on the whole Enterprise and not just Manufacturing and explains why Lean is not a new fad and why it will not go away.
You are going Lean or you are not going anywhere, and this book shows why you need to do it before you are forced into it by your customers or your competition.
I hope these guys write another book. This is a breath of fresh Lean air.

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Manual or Storybook???Review Date: 2003-06-16
Best MR2 book!Review Date: 2002-12-18
Must have for any real MR2 fan.Review Date: 2003-07-03

A Great Automotive Repair Book!Review Date: 2000-07-07
From the chilton manual, I found troubleshooting tips, great black-and-white pictures( so you know exactly what part your looking at, and helpful safety precautions. This book also has a sixteen full color page section to help you with tuning and repairing. At the beginning, it gives you the places of where to find your vin numbers and before you begin, a checklist for the tools needed. This book probably saved my fame from becoming a total mess. Everyone including I, loved that truck. And I owe it all the "Chilton's Repair and Tune-Up Guide for Toyota Trucks 1970-1986".
A Great Automotive Repair Book!Review Date: 2000-07-07
From the chilton manual, I found troubleshooting tips, great black-and-white pictures( so you know exactly what part your looking at, and helpful safety precautions. This book also has a sixteen full color page section to help you with tuning and repairing. At the beginning, it gives you the places of where to find your vin numbers and before you begin, a checklist for the tools needed. This book probably saved my fame from becoming a total mess. Everyone including I, loved that truck. And I owe it all the "Chilton's Repair and Tune-Up Guide for Toyota Trucks 1970-1986".
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This is a great introduction to the Toyota Production System and lean philosophy, by nobody else but the architect of the system.
It had been a long time since I read such a dense book about any subject. If you are interested in getting started in the Lean methodologies then this book is a must read. If you work in a manufacturing plant or are in management then the insight on this book will be valuable for the rest of your life. I recommend it to my boss along with the Toyota Way because I think we need to start implementing all the techniques and management principles, specially when it comes to Human Resource management and policies, that made the Toyota the world leader it is.
A+.